Once approved, the full production run began. The scope was significant: 460 meters of replica sash cord, each meter identical to the last, each twist replicating the hand of an 18th-century London rope maker.
Peter Nagy worked with careful discipline, maintaining the consistency of color, diameter, and ply throughout. There was no room for variation — in a restoration of this caliber, even a slight deviation in the twist angle would be detectable. Every meter that left the workshop had to be every meter that George Washington would have recognized.
When the cord was delivered to Mount Vernon and installed in the restored rooms — the Blue Room, the Front Parlor, and across the Mansion’s historic windows — it passed the most demanding test of all: the approval of Thomas Reinhart and his team of architectural conservators, professionals who had spent careers studying Washington’s estate down to the finest material detail.
It held. In every sense of the word.